¢ñ. During the 72 hours running period, analysis results of product quality at control points are in TABLE 1:
TABLE 1, data sheet of analysis results
|
No. |
Date and time |
Active matter (%) |
Free oil (%) |
Free sulphonic acid (%) |
Color (klett) |
Conclusion |
|
1 |
2007-3-13 12:00 |
97.02 |
0.26 |
1.23 |
18 |
COMPLIES |
|
2 |
2007-3-13 16:00 |
97.61 |
0.17 |
1.2 |
17 |
COMPLIES |
|
3 |
2007-3-13 20:00 |
97.51 |
0.35 |
1.09 |
16 |
COMPLIES |
|
4 |
2007-3-14 00:00 |
97.5 |
0.26 |
1.03 |
16 |
COMPLIES |
|
5 |
2007-3-14 04:00 |
97.52 |
0.43 |
0.98 |
17 |
COMPLIES |
|
6 |
2007-3-14 08:00 |
97.27 |
0.43 |
0.98 |
17 |
COMPLIES |
|
7 |
2007-3-14 12:00 |
97.51 |
0.7 |
1.16 |
16 |
COMPLIES |
|
8 |
2007-3-14 16:00 |
97.44 |
0.26 |
1.19 |
13 |
COMPLIES |
|
9 |
2007-3-14 20:00 |
97.32 |
0.78 |
1.02 |
16 |
COMPLIES |
|
10 |
2007-3-15 00:00 |
97.15 |
0.61 |
1.04 |
13 |
COMPLIES |
|
11 |
2007-3-15 04:00 |
97.25 |
0.61 |
0.96 |
15 |
COMPLIES |
|
12 |
2007-3-15 08:00 |
97.24 |
0.87 |
0.87 |
14 |
COMPLIES |
|
13 |
2007-3-15 12:00 |
97.37 |
0.9 |
0.87 |
13 |
COMPLIES |
|
14 |
2007-3-15 16:00 |
97.05 |
0.43 |
1.22 |
24 |
COMPLIES |
|
15 |
2007-3-15 20:00 |
97.74 |
0.43 |
1.28 |
25 |
COMPLIES |
|
16 |
2007-3-16 00:00 |
96.92 |
0.87 |
0.93 |
19 |
COMPLIES |
|
17 |
2007-3-16 04:00 |
97.32 |
0.43 |
1.06 |
13 |
COMPLIES |
|
Average |
|
97.34 |
0.53 |
1.07 |
17 |
COMPLIES |
¢ò. The final analysis result of 72 running test is as TABLE 2:
TABLE 2, The final analysis result
|
No. |
Analysis Date and tank No. |
Active matter (%) |
Free oil (%) |
Free sulphonic acid (%) |
Color (klett) |
Conclusion |
|
1 |
2007-3-15 5# tank |
97.02 |
1.34 |
1.14 |
18 |
COMPLIES |
|
2 |
2007-3-17 1# tank |
96.88 |
1.29 |
1.1 |
18 |
COMPLIES |
|
Average |
2 tank sample |
96.95 |
1.315 |
1.12 |
18 |
COMPLIES |
Test conclusion: During 72 hours testing period, the analysis results in the producing time and analysis results of final product all achieve the design requirement for this plant.
¢ó. 72 hours consume quantity test-results are as Table 3:
TABLE 3, the design requirements and actual consume quantity
|
ITEM |
Requirements in contract
(per 1 MT of LAS) |
Results tested by metering
(per 1 MT of LAS) |
|
Consume quantity of LAB |
¡Ü744.0©K/t |
740.1©K/t |
|
Consume quantity of sulfur |
¡Ü106.5©K/t |
101.4©K/t |
|
Consume quantity of 30% liquid sodium hydrate |
¡Ü27.0©K/t |
13.34©K/t |
|
Consume quantity of electric power |
¡Ü150kwh/t |
99.3kwh/t |
|
Consume quantity of process water |
¡Ü12t/h |
0.235 t/h |
|
Consume quantity of steam |
¡Ü0.34 t/h |
Not tested as don¡¯t have test instrument |
|
Consume quantity of instrument air |
¡Ü30Nm3/h |
Not tested as don¡¯t have test instrument |
Test conclusion£ºthe actual test results of consume quantity £¨except steam and instrument items£© in 72 hours running all achieve the requirement of plant design.
¢ô. Testing result of effluents in 72 hours running:
It¡¯s tested by a professional inspect institution consigned by safety-production manage department. The result is as TABLE 4:
TABLE 4 DATA sheet of effluents of sulphonation plant.
|
ITEM |
Requirements in contract |
Test result |
Conclusion |
|
SO2 content in gaseous effluents |
GB16297-96 |
36mg/stere |
COMPLIES |
|
The tiptop let speed permitted |
¡Ü11kg/h |
2.6kg/h |
COMPLIES |
|
PH value control bound of alkali waste water |
7¡«10 |
8 |
COMPLIES |
|
Design requirement for the noise out of blower house |
¡Ü85·Ö±´ |
Place 1#: 82.1db |
COMPLIES |
|
Place 2#: 82.7db |
COMPLIES |
Test conclusion: The testing results comply to standard. |
